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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Incident Investigation and Learning15%- Learning and Improvement
  • 1. Corrective actions implementation
    • 2. Knowledge sharing and prevention
      - Investigation Methodology
      • 1. Root cause analysis
        • 2. Evidence collection and analysis
          Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
          • 1. Workforce engagement
            • 2. Compliance and standards
              • 3. Leadership and commitment
                - Process Safety Competency
                • 1. Knowledge and skills requirements
                  • 2. Training and development
                    • 3. Competency verification
                      Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
                      • 1. HAZOP, What-If, Checklist
                        • 2. FMEA, LOPA, Quantitative Risk Analysis
                          - Risk Evaluation and Control
                          • 1. Inherent safety, prevention, mitigation
                            • 2. Risk criteria and prioritization
                              Process Safety Management Systems30%- Process Knowledge Management
                              • 1. Data management and integrity
                                • 2. Documentation, P&IDs, design basis
                                  - Asset Integrity and Reliability
                                  • 1. Maintenance, inspection, testing
                                    • 2. Equipment quality assurance
                                      - Operating Procedures and Safe Work Practices
                                      • 1. Procedure development and maintenance
                                        • 2. Permit systems, lockout/tagout
                                          - Management of Change
                                          • 1. Technical and administrative review
                                            • 2. Risk assessment for changes
                                              Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                                              • 1. Compliance verification
                                                • 2. System effectiveness evaluation
                                                  - Performance Indicators
                                                  • 1. Leading and lagging metrics
                                                    • 2. Data collection and reporting

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.

                                                      • A. Third-party auditors only provide benefits with no disadvantages
                                                      • B. Third-party auditors are always less effective than internal auditors
                                                      • C. Third-party auditors eliminate the need for internal audits
                                                      • D. Third-party auditors provide independence but may lack site-specific knowledge and can be costly
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: D  🗳️

                                                      Explanation: Only visible for Prep4away members. You can sign-up / login (it's free).

                                                      The risk of an incident is determined by considering its likelihood and:

                                                      • A. Safeguards
                                                      • B. Consequence
                                                      • C. Probability
                                                      • D. Frequency
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: B  🗳️

                                                      Explanation: Only visible for Prep4away members. You can sign-up / login (it's free).

                                                      A strong Management of Change system should ensure that: (select all that apply)

                                                      • A. Temporary changes are returned to normal by the required date
                                                      • B. Appropriate updates have been made to the preventive maintenance requirements
                                                      • C. Root causes are identified
                                                      • D. Adequate evaluations of the potential safety and health impacts are performed
                                                      • E. Emergency changes do not require Management of Change controls
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B,C,D  🗳️

                                                      Explanation: Only visible for Prep4away members. You can sign-up / login (it's free).

                                                      The following groups may provide information required for the Process Knowledge Management element (select all that apply)

                                                      • A. Process equipment vendors
                                                      • B. External engineering firms
                                                      • C. Local emergency responders
                                                      • D. Corporate research and development function
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B,D  🗳️

                                                      Explanation: Only visible for Prep4away members. You can sign-up / login (it's free).

                                                      During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)

                                                      • A. The auditor should interview additional operators before deciding whether to classify the observation as a finding
                                                      • B. The auditor should classify this as a finding. No additional information is required
                                                      • C. The auditor should not classify this as a finding because the operator should not have been interviewed
                                                      • D. The auditor should record this input, but not classify this as a finding based on a single observation
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,D  🗳️

                                                      Explanation: Only visible for Prep4away members. You can sign-up / login (it's free).

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