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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Thread measurement
  • 3. Surface finish measurement
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Hardness testers
  • 3. Thread measuring wires
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Surface plates and height standards
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Height gauges
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Micrometers (outside, inside, depth)
  • 5. Dial indicators
  • 6. Calipers (dial, digital, vernier)
Topic 2: Quality Assurance22%- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. 5 Whys, Fishbone diagrams
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
Topic 3: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. OC curves
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
Topic 4: Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Area, volume, and perimeter calculations
  • 3. Properties of circles, angles, and triangles
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations

ASQ Certified Quality Inspector Sample Questions:

The inspector is presented with the above drawing of a component. What is the maximum thickness that element Q may be?

Response:

  • A. 0.701
  • B. 0.7496
  • C. Wall thickness is a uniform 0.850
  • D. 0.703
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:

  • A. American Society for Testing and Materials
  • B. American Society for Quality
  • C. National Institute of Standards and Technology
  • D. American National Standards Institute
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

A portion of units obtained from the same location in all containers, racks, bins, or dunnage illustrates which of the following?
Response:

  • A. Stratified sampling
  • B. Sampling bias
  • C. Producer's risk
  • D. Consumer's risk
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

Which of the following is the property of a result of a measurement whereby it can be related to appropriate standards through an unbroken chain of comparisons?
Response:

  • A. Traceability
  • B. Reproducibility
  • C. Repeatability
  • D. Linearity
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

The purpose of gage R&R is to determine:
Response:

  • A. Reproducibility and repeatability only
  • B. Reproducibility, repeatability, linearity, stability and bias
  • C. How often the measuring device should be used
  • D. Suitability of gage for purpose
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

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